{"id":8054,"date":"2026-05-07T10:18:48","date_gmt":"2026-05-07T14:18:48","guid":{"rendered":"https:\/\/spraysensors.tecnar.com\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/"},"modified":"2026-05-07T10:18:48","modified_gmt":"2026-05-07T14:18:48","slug":"investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings","status":"publish","type":"post","link":"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/","title":{"rendered":"Investigation of Splat Characteristics and In-Flight Particle Oxidation in HVAF-Deposited NiCoCrAlY Coatings"},"content":{"rendered":"<p>High-Velocity Air Fuel (HVAF) thermal spray process has emerged as a promising technique for depositing oxidation-sensitive MCrAlX coatings due to its combination of relatively low flame temperatures and high particle velocities. In this study, NiCoCrAlY coatings were deposited onto stainless steel substrates using two distinct sets of HVAF parameters, to investigate the in-flight particle behavior, oxidation and splat characteristics. In-flight particle diagnostics via AccuraSpray 4.0 enabled real-time monitoring of average particle temperature and velocity at deposition. The deposited coatings exhibited a combination of partially molten and fully deformed splats. Preliminary EDS confirmed localized carbon enrichment attributed to unburnt hydrocarbons under fuel-rich conditions. \u03b2-phase grain coarsening was observed post-deposition, potentially influencing long-term oxidation resistance through modified Al diffusion behavior. High-resolution EDS and FIB-LV-SEM analyses were conducted to assess potential nanoscale oxidation and confirmed minimal oxide formation on splats, with thin surface oxides measuring approximately 15\u2009\u00b1\u20093 nm. The coatings were further examined to assess the influence of deposition parameters on microstructure evolution, coating build-up, and in-flight oxidation behavior.<\/p>\n<p><a class=\"btn-tec black\" href=\"https:\/\/link.springer.com\/article\/10.1007\/s11666-026-02200-x\" target=\"_blank\" rel=\"noopener\">Link to publication<\/a><\/p>\n<p><em><small>Originally published at\u00a0Journal of Thermal Spray Technology\u00a0(23 March 2026)<br \/>\nBy Aravind Kumar Thoutam, Murilo Sergio Lamana, Amirhossein Mahdavi, Andre C. Liberati, Fadhel B. Ettouil, Ritvij Chandrakar, St\u00e9phanie Bessette, Nicolas Brodusch, Raynald Gauvin, Ali Dolatabadi, and Christian Moreau <\/small><\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>High-Velocity Air Fuel (HVAF) thermal spray process has emerged as a promising technique for depositing oxidation-sensitive MCrAlX coatings due to [&#8230;]<\/p>\n<p><a class=\"btn btn-secondary understrap-read-more-link\" href=\"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/\">Read More&#8230;<\/a><\/p>\n","protected":false},"author":22,"featured_media":8052,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[54],"tags":[],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Investigation of Splat Characteristics and In-Flight Particle Oxidation in HVAF-Deposited NiCoCrAlY Coatings - Tecnar Thermal Spray<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Investigation of Splat Characteristics and In-Flight Particle Oxidation in HVAF-Deposited NiCoCrAlY Coatings - Tecnar Thermal Spray\" \/>\n<meta property=\"og:description\" content=\"High-Velocity Air Fuel (HVAF) thermal spray process has emerged as a promising technique for depositing oxidation-sensitive MCrAlX coatings due to [...]Read More...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/\" \/>\n<meta property=\"og:site_name\" content=\"Tecnar Thermal Spray\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/tecnarautomation\" \/>\n<meta property=\"article:published_time\" content=\"2026-05-07T14:18:48+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/spraysensors.tecnar.com\/wp-content\/uploads\/2026\/05\/Website-library-image-5.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"800\" \/>\n\t<meta property=\"og:image:height\" content=\"500\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Flavia Fu\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Flavia Fu\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/spraysensors.tecnar.com\/fr\/investigation-of-splat-characteristics-and-in-flight-particle-oxidation-in-hvaf-deposited-nicocraly-coatings\/\"},\"author\":{\"name\":\"Flavia Fu\",\"@id\":\"https:\/\/spray-sensors.shany.ca\/#\/schema\/person\/34d54d027447e60a3c51e3378480de0f\"},\"headline\":\"Investigation of Splat Characteristics and In-Flight Particle Oxidation in HVAF-Deposited NiCoCrAlY 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