The Plumespector is an in-line thermal spray camera that measures the dimension, orientation, intensity and stability of the spray plume for all thermal spray processes.
Talk to an expertNothing beats experience, but what happens when experience retires? The Plumespector will store and give you access to the knowledge of your best operators, the ones who can tell the spray is good just by looking at it!
The Plumespector can characterize all thermal spray processes:
All measurements obtained with the Plumespector (plume angle, width and intensity) have adjustable high and low limits for each process. This makes it easy for the spray booth operator to respond to an alarm.
The Plumespector comes with a web-based user interface that can be displayed from anywhere in the plant. Its HTTP and PLC interfaces allow full automation of the measuring sequence. It can be triggered by the spray robot itself and generates a production report every time it is told to do so. It is 100% ready for the 4.0 digitalization of your booth.
The Plumespector is calibrated using NIST-traceable instruments. For each unit, the magnification factor of the optics and the photonic efficiency of the detection are calibrated so that all sensors are identical. It’s so much more than a simple camera.
It’s important that our clients understand how easy it is to integrate the Plumespector into their quality process. We’ve divided this into the following five steps:
Spray plume intensity and peak
5% accuracy
5% accuracy
Spray plume width & position
0.6 mm accuracy
0.02 in. accuracy
Spray angle
0.2 degree accuracy
0.2 degree accuracy
CMOS camera field of view
400 mm
15.7 in.
Working distance
200 mm
7.87 in.
Sensor head
195 mm X 77 mm X 62 mm
7.7 in. X 3 in. X 2.4 in.
Controller
230 mm X 230 mm X 102 mm
9 in. X 9 in. X 4 in.
Total weight
12 kg
26.5 lb
Power requirements
120 - 240 VAC, 50-60 Hz 5A
120 - 240 VAC, 50-60 Hz 5A
Air supply
1.35 to 2 bar of clean dry compressed air
20-30 psi of clean dry compressed air
Positioning bracket
Refer to mechanical drawing in manual
Refer to mechanical drawing in manual
Automation connectivity
Refer to Section 4 in product manual
Refer to Section 4 in product manual
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